Loading... Please wait...For sale New SKF TKSA 71 Wireless Laser Shaft Alignment With TMAS 75 And TMAS 100 Kit with affordable price USD $3490.00. Please contact us for ordering information. All prices are subject to change without notice, except that prices for an order that have been accepted.
Designed for professional alignment in harsh industrial environments, the TKSA 71 complements SKF's offering with a high-end shaft alignment tool. The instrument is very versatile with ultra-compact measuring units for use in extremely narrow spaces. Its dedicated software applications enable different types of alignments, including horizontal and vertical shafts, spacer shafts and machine trains. Superior alignment performance and long-term industrial durability are achieved with an innovative instrument design that offers high measurement accuracy and excellent protection against dust and water in harsh environments.
- Easy-to-use - Intuitive software applications, guided alignment processes and explanatory videos
- Wide range of applications - Comprehensive accessories and dedicated software applications
- Superior alignment performance - Up to 10 m measurement distance, disturbance compensation, measurement flexibility, only 40° total rotation, automatic measurement and customized alignments with target values
- Protection against harsh environments - Completely sealed measuring units (IP67) to withstand dust and water
Shaft Alignment Overview
Shaft misalignment is one of the most significant and most preventable contributors to premature machine failure. When a machine is placed in service with less than optimal shaft alignment, the following conditions are likely:
- Poor machine performance
- Increased power consumption
- Increased noise and vibration
- Premature bearing wear
- Accelerated deterioration of gaskets, packing, and mechanical seals
- Higher coupling wear rates
- Increased unplanned downtime
Proper alignment is achieved when the center lines of each shaft are co-linear when the machine is under load and at normal operating temperatures. This is often referred to as shaft-to-shaft alignment. If the shafts of a machine train are not co-linear, when the machine is in operation, they are misaligned. In essence, the objective is to have a straight line through the centers of all of the shafts of the machines.
The SKF Shaft Alignment for TKSA 71 is a wireless shaft alignment tool that allows an easy and accurate method for aligning the shafts of a driving machine (e.g. electric motor) and a driven machine (e.g. pump).
Principle of Operation
The TKSA 71 is a Line Laser Shaft Alignment System and it has two measuring units that are mounted on each shaft, or on each side of the coupling. After rotating the shafts into different measuring positions, the system calculates offset and angular misalignment values between the shafts. The values are compared with user defined tolerance limits and adjustments of the machine can be made instantly.
During the measuring procedure, measurements are taken in three positions, each separated by at least 20°. As the shafts are rotated through an arc, any parallel misalignment or angular misalignment causes the detectors to measure the difference in their positions relative to each other.
Positioning information from the measuring units is wirelessly communicated through Bluetooth Low Energy to the displaying device, which calculates the amount of shaft misalignment and advises corrective adjustments of the machine feet.
If the shafts of a machine train are not co-linear when the machine is in operation, they are by definition misaligned. While the actual shaft positions can be illustrated in three dimensional space and the center lines can be defined mathematically, it is easier to relate the relationship between shafts at the coupling as an offset, an angle, or any combination of the two in the vertical and horizontal axes.
Alignment Applications
The TKSA 71 functions quickly and intuitively using six software apps tailored for different alignment jobs. Designed for use without prior training, these simple-to-use apps are available free of charge for both Android and iOS platforms. Common features include comprehensive, automatic reports, export and sharing options, instructional videos within the app, built-in tolerance guidelines, 3-D live view, disturbance compensation and a fully functional demonstration mode.
- Shaft Alignment - Easy and intuitive alignments of horizontal shafts with additional features including automatic measurement, minimal 40° total rotation, 9-12-3 guidance and alignment customization with target values.
- Vertical Shaft Alignment - Easy and intuitive alignment of vertical shaft machines with shimming support for different bolt configurations.
- Machine Train Alignment - Enables operator to align three connected machines, giving a complete overview of machine train alignment and allowing the operator to select stationary feet.
- Soft Foot - Assists technician in verifying that machine is standing evenly on all four feet. The app supports the operator identifying and correcting a soft foot.
- Spacer Shaft Alignment - Accommodates special requirements of spacer shafts and facilitates the alignment process.
- Values - Allows the shaft alignment tool to be used as digital dial gauges; operators can record absolute, zeroed and halved readings to perform customised alignments with manual calculations.
The SKF Shaft Alignment Tool TKSA 71 has achieved high user satisfaction in wind turbines where its compact, lightweight design has helped technicians to carry the instrument up the tower and perform alignments in very narrow spaces. In general industrial applications, technicians benefit from the tool’s versatility and ease of use, instantly becoming familiar operating the tool and performing machine alignment. Developed especially for demanding alignment tasks, the TKSA 71 provides superior performance in vertical shaft and machine train alignments.
Specifications:
Sensors and communication : 20 mm (0.8 in.) 2nd gen. PSD with line laser Class 2. Inclinometer ±0.1°; Bluetooth 4.0 LE"
System measuring distance : 0,04 to 10m (0.13 to 32.8 ft.)
Measuring errors / displayed resolution : <1% ±10 μm / 10 μm (0.1 mil)
Operating time and charging : ~8 hours, rechargeable Li-ion battery, 10 min. wireless charging for 1 hour usage
Measuring unit dimensions / weight : 52 × 64 × 33 mm (2.1 × 2.5 × 1.3 in.) / 130 g (4.6 oz.)
Operating device : TKSA DISPLAY, Galaxy Tab Active and iPad mini recommended, iPad 3rd generation, iPod touch 5th generation, iPhone 4S, Galaxy S4 or above (all not included)
Software / App update : Apple App Store or on Google Play Store
Operating system requirements : Apple iOS 9 or Android OS 4.4.2 (and above)
Alignment applications : Horizontal shaft alignment, vertical shaft alignment, soft foot, spacer shaft alignment, values, machine train shaft alignment
Alignment method : 3 position measurement with guided 9–12–3 positions, free measurement (min. 40° total rotation), automatic measurement, disturbance compensation, target alignment values
Live correction values : Vertical and horizontal machine position correction
Extra features : Guided alignment measurements, 3-D live view, screen flip, comprehensive automatic PDF reports
Shaft diameters : 20 to 150 mm diameter (0.8 to 5.9 in.), up to 450 mm (17.7 in.) with included extension chains
Max. recom. coupling height : 45 mm (1.8 in.) with standard rods, plus 120 mm (4.7 in.) per set of extension rods
IP rating : IP67
Total Weight (incl. Case) : 3,9 kg (8.6 lb)
Package includes:
- (2) TKSA 71 measuring units (M & S)
- (2) Standard V-brackets with chains 480 mm (18.9 in.) , rods 80 mm (3.1 in.) and magnets
- (2) Extensions chains 1m (3.3 ft.)
- (1) USB to Micro USB split charging cable
- (2) Wireless charging pads
- (1) Measuring tape 5 m (16.4 ft.)
- (1) Printed certificate of calibration and conformance
- (1) Printed quick start guide (English)
- (4) Extension rods 120 mm (4.7 in.)
- (1) Rugged carrying case (IP67), 365 295 170 mm (14.4 11.6 6.7 in.)
- (1) SKF TMAS 75 Kit w/ case
- (1) SKF TMAS 100 Kit w/ case
- Warranty Card